Hansheng Automation is a leading manufacturer specializing in custom gear manufacturing and precision components for packaging machinery. With over 10 years of experience in the industrial transmission field, we have served over 300 customers. Our core strengths are high precision, fast response, and robust adaptability. Our core custom PTFE + carbon fiber composite gears boast accuracy of ±0.02mm, low friction, wear resistance, and lightweight design. We also offer a full range of custom gear types, including spur, helical, and bevel gears, with fast delivery times. If you have other component needs, you can explore our casting production capabilities and CNC machining.
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PTFE + carbon fiber |
±0.02 |
PTFE + carbon fiber cudgel
Combining the special qualities of PTFE (Polytetrafluoroethylene) with carbon fiber gives a composite material with strength and rigidity. Particularly in sectors that demand high-performance, robust, and low-friction components, this mix produces a material with improved performance characteristics that fits for a broad spectrum of applications.
- - Enhanced Wear Resistance
- - Improved Strength and Stiffness
- - Low Friction Coefficient
- - Chemical Resistance
- - Thermal Stability
- - Lightweight
- - Electrical Conductivity
Customized PTFE+Carbon Fiber Gear Manufacturing Process
- Quality inspection (3D measurement/hardness testing/wear testing)
- Finished product packaging + logistics and delivery
- After-sales technical support + warranty service
Utilizing the Japanese Kashifuji Gear Skiving Machine KPS30, achieving gear profile accuracy of ISO/DIN Grade 5 and surface roughness Ra <= 0.8μm;
Grinding tolerance of ±0.005mm, addressing the requirements for "surface finish and dimensional stability" of high-precision gears;
Carburizing treatment (surface hardness HRC 58-62), nitriding treatment (wear-resistant layer thickness 0.1-0.3mm), and quenching treatment (overall hardness HRC 45-50), with customized solutions based on material and application scenarios;
Equipped with a coordinate measuring machine, gear meshing tester, friction and wear testing machine, and salt spray testing machine, 100% full inspection before shipment to ensure that every batch of products meets the standards.
Industry + Solutions
Custom solutions: Spur gears / helical gears (module 2-8mm), made of 40Cr + carburizing treatment, accuracy ±0.05mm, suitable for high-intensity working conditions with continuous operation for more than 12 hours
Custom solutions: PTFE + carbon fiber planetary gears (module 0.5-2mm), accuracy ±0.02mm, 70% weight reduction, low noise (<=60dB)
New energy vehicle reducers, off-road vehicle transfer cases, high-performance racing gears
Custom solutions: 20CrMnTi + quenching treatment, gear ratio 1:3-1:10, bearing torque <=500N・m
Custom solutions: Titanium alloy + precision grinding, ISO 3 accuracy, weight <=50g, resistant to extreme temperatures (-150℃~200℃)
A: Standard customizations (such as spur and helical gears with a module of 1-5mm) have a lead time of 7-10 days; complex customizations (such as non-standard tooth profiles or special materials) take 15-20 days.
Q: How do I choose between PTFE carbon fiber gears and metal gears? Which is more cost-effective?
A: If the application requires "lightweight, low friction, and corrosion resistance" (such as robotics and precision instruments), choose PTFE carbon fiber gears (the unit price is slightly higher, but maintenance costs are lower). If "high load and impact resistance" are required (such as heavy machine tools and mining machinery), choose metal gears (40Cr/20CrMnTi, which are cost-effective). We will recommend the optimal solution based on your application conditions free of charge.
A: CAD/3D drawings are preferred. If drawings are not available, key parameters such as "number of teeth, module, pressure angle, center distance, load, speed, and operating environment" are required. We can provide drawings and confirmation free of charge.
A: All custom gears are warrantied for 20 months (excluding damage caused by human error). If any quality issues arise during use (such as substandard precision or breakage), our after-sales team will respond within 24 hours.
A: Yes! We also offer transmission components such as cam indexer, hollow rotary tables, harmonic drives, and planetary gearboxes, which can be supplied alongside custom gears, reducing your procurement and communication costs. We also provide CNC milling, grinding, and other processing services, meeting your one-stop needs.
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